HPHT Consistometer Single Cell touch screen

Standard

This instrument is designed and manufactured in strict accordance with API Specification 10, used to test the thickening process and time of oil well cement under high-temperature and high-pressure conditions.

Technical performance requirements

Pressurized consistometer（Type：BSRD-8041G）

Quantity: 1 set

Touch screen

Instrument configuration

² High temperature and high pressure thickening instrument, using Japan imported OMRON NS series touch screen,

² Japan's Omron programmable controller,

² U.S. imported pressure sensor, German ultra-high pressure meter,

² American SC air-driven booster pump (American Chidler's same brand),

² American HIP pressure relief pump (American Trinidad and Letong brand);

² U.S. HIP high pressure valve,

² U.S. HIP high pressure tee,

² U.S. HIP high voltage four-way

² Imported peek material high temperature potentiometer with ceramic bearing inside

² German air pressure gauge,

² Taiwan toggle switch,

² Stainless steel armored thermocouple, with a stainless steel jacket on the outside of the compensation wire, and the surface is sprayed with insulating paint

² Taiwan data conversion line,

² The pressure control method is fully automatic, the maximum pressure is 275MPa, the maximum temperature is 315℃,

² The maximum working pressure is 200MPa, and the maximum working temperature is 250℃.

² Power supply: AC220V (±10%) 50Hz 4.5Kw.

² Multi-program and multi-segment automatic control of temperature and pressure.

² Maximum heating rate: 3°C/min. RS-232 communication interface, PC data acquisition system.

² Temperature control accuracy <±1℃.

² Pressure control accuracy <±1Mpa.

² Stirring speed: 150±15 r/min

The key components of pressurized consistometer are all products of international famous manufacturers, EUROTHERM, UK 2604 controller, paper recorder of Autonics liquid crystal screen, which can directly read temperature, pressure and consistency value on the equipment, and draw thickening experiment curve, SC booster pump in the United States, gems pressure sensor in the United States, hip high-pressure valve in the United States, high-pressure pipeline, three-way and four-way, ultra-high pressure gauge in Germany, tecsis gas source pressure gauge in Germany, all copper spiral tube cooling structure. The overall structure and performance of the instrument completely meet the requirements of similar American instruments.

Equipment features

l Configure the data acquisition system, which can collect the experimental curve directly by computer. Automatic temperature and pressure control.

l The new high-pressure oil filter is easy to remove and wash (Chinese utility model patent: zl2018 2 1086649. X), and the high-pressure oil filter element can be removed directly by hand and then cleaned.

l Patented high pressure oil filter

l The disassembly method is shown in the figure below.

l The equipment is installed with large flow and low pressure oil filter to greatly improve the oil loading speed.

l The main air circuit is ∮ 10 copper pipe, which greatly increases the air intake of the pump.

l Add a set of air filter in front of the main air circuit and SC booster pump in the United States, greatly increasing the service life of the solenoid valve on the pipeline and SC booster pump in the United States.

l The cauldron handle adopts the deep-seated process, and the non thread part of the cauldron handle contacts the cauldron cover, so as to avoid the fracture consequence of knocking the cauldron handle when the cauldron cover is opened.

l  The alarm system realizes automatic alarm and automatic shutdown for the upper limit of consistency, pressure and temperature.

l A protector is added at the connection between the high-pressure valve and the low-pressure pipe from the air to the kettle to prevent the experimenter from directly opening the air to the kettle valve when the high-pressure release valve is not opened due to misoperation after the experiment, which causes the thickened oil in the kettle to flow into the gas pipeline and damages the booster pump and the solenoid valve.

Main technical parameters

l Power supply: AC 220V (±10 %)50Hz 4.5kW

l Air source pressure: 0.3~0.7 MPa

l Water source pressure: 0.1-0.4 MPa

l Maximum pressure: 275 MPa, maximum temperature: 315℃.

l Maximum working pressure: 200 MPa, maximum working temperature: 250℃.

l 20 programs, each program can achieve 50 segments of program control temperature and pressure.

l Temperature control accuracy <±1℃; pressure control accuracy <±0.7 MPa.

l Automatic pressure control: boost pump, relief pump and temperature controller are combined together.

l Motor rotation speed: 150±15 r/min

l Volume: 840×770×1750 mm.

l Weight: 510 kg